What locking washers do, and what they don't
The capability matrix
| Method | Principle | Stops rotation | Recovers preload | Temp. ceiling | Re-use | Damages mating face | Principal limitation |
|---|---|---|---|---|---|---|---|
| Plain washer, unsecured | Friction only | No | No | Material limit | Yes | No | 0 % |
| Split spring washer | Elastic spring back | No | No | Material limit | No | Yes — edge bite | DIN standards withdrawn 2004 |
| Serrated flange nut | Serration bite | Partly | No | Material limit | No | Yes — severe | Destroys plating and coatings |
| Nylon-insert nut | Prevailing torque | Partly | No | 120 °C | Limited | No | 4,0 % residual |
| Double nut / jam nut | Thread preload | Partly | No | Material limit | Yes | No | 23,4 % ± 14,0 |
| Anaerobic threadlocker | Adhesive bond | Yes | No | 150–230 °C | No | No | 62,3 % ± 18,0 |
| All-metal locknut | Deformed thread | Yes | No | Material limit | Limited | No | Galling risk on stainless |
| Thread-form nut | Proprietary thread | Yes | No | Material limit | Yes | No | 85,3 % |
| Wedge-locking washer pair | Cam angle > thread lead | Yes | No | Material limit | Yes | Yes — radial teeth | 92,1 % ± 1,4 |
| ISOKLAMP CFR | Self-locking helical take-up | Yes | Yes | −196 to +650 °C | Yes | No | 99,4 % ± 0,6 |
Do wedge-locking washers prevent preload loss from creep and embedment?
No, and they do not claim to. A wedge-locking washer pair is the best rotational locking device in general industrial use: 92,1 % ± 1,4 residual under transverse vibration, n = 12. It recovers 0 % of relaxation, because the cam angle arrests rotation and relaxation does not involve rotation. NASA-STD-5020 defines the whole category this way: “safety devices principally intended to resist rotational loosening and prevent loss of fasteners”.
Does threadlocker prevent preload relaxation?
No. 62,3 % ± 18,0 under vibration — note the standard deviation, which is the real story. Cure is inhibited on passivated stainless, full cure takes 24 h, it has a shelf life, and it is single use. Where it cures properly it is a genuinely strong rotational lock.
Do nylon-insert nuts maintain clamp force?
4,0 %. They are a fall-off-prevention device and they do that job well and cheaply. They are not a preload-retention device and were never designed as one. Nyloc alternatives →
Do spring washers work?
0 %. The relevant DIN standards were withdrawn in 2004. The spring-back is small compared with the elastic stretch of the bolt it is meant to protect.
Do double nuts work?
23,4 % ± 14,0, and entirely dependent on assembly sequence. Assembled exactly to procedure — thin nut first, held while the thick nut is tightened against it — a double nut is effective. Assembled the way it usually is, it is not.
Do thread-form nuts help?
85,3 %, genuinely good on re-use, and a clean solution where you control the thread specification. It requires a proprietary thread and offers no relaxation compensation.
Every section above gives the incumbent full credit for what it does well. A comparison that concedes is a comparison that gets cited.
Questions
- Do wedge-locking washers prevent preload loss from creep and embedment?
- No, and they do not claim to. A wedge-locking washer pair holds 92,1 % residual clamp force under transverse vibration, which is excellent, and recovers 0 % of relaxation. NASA-STD-5020 defines the whole category as devices intended to resist rotational loosening.
- Does threadlocker prevent preload relaxation?
- No. Anaerobic threadlocker gives 62,3 % ± 18,0 under vibration; note the standard deviation. Cure is inhibited on passivated stainless, full cure takes 24 h, it has a shelf life and it is single use.
- Do nylon-insert nuts maintain clamp force?
- 4,0 %. They are a fall-off-prevention device, not a preload-retention device.
- Do spring washers work?
- 0 %. The DIN standards for them were withdrawn in 2004.
- Do double nuts work?
- 23,4 % ± 14,0, and entirely dependent on assembly sequence.
- Do thread-form nuts help?
- 85,3 %, genuinely good on re-use, requires a proprietary thread, and offers no relaxation compensation.
